What is Polar Fleece Fabric?

Polar fleece is a soft, synthetic fabric celebrated for its exceptional warmth and insulation properties, making it a go-to choice for cold-weather apparel and home goods. Developed by Malden Mills (now Polartec) in 1979, this innovative textile quickly gained popularity as a lighter, quicker-drying alternative to wool. Its unique construction, composed primarily of polyester fibers that are brushed to create a plush texture, traps air for outstanding warmth without the weight.

Polar fleece has evolved significantly since its inception, with advancements in manufacturing leading to a wider array of weights, textures, and finishes. Today, it’s available in various forms, including microfleece, known for its exceptional softness and breathability, and anti-pill fleece designed to resist wear and tear.

Canvas Etc offers a curated selection of high-quality polar fleece fabrics suitable for diverse applications, from cozy blankets and throws to durable jackets and activewear. Our range includes various weights and colors, ensuring you find the perfect fleece to bring your creative visions to life.

Unlike natural fibers like wool or cotton, polar fleece is exceptionally easy to care for, being machine washable and quick-drying. This convenience, coupled with its affordability, has contributed to its widespread use in both everyday apparel and outdoor gear.

While traditional polar fleece is made from petroleum-based polyester, raising environmental concerns, there’s a growing movement towards more sustainable options. Recycled fleece, made from post-consumer plastic bottles, offers a greener alternative, while companies like Patagonia are leading the charge in using recycled materials and implementing responsible manufacturing practices.

The History and Invention of Polar Fleece

Polar fleece, a fabric now synonymous with warmth and comfort, emerged from the innovative minds at Malden Mills, a textile manufacturer located in Lawrence, Massachusetts. In 1979, they partnered with the outdoor apparel company Patagonia to develop a revolutionary fabric that could outperform traditional wool. The result was PolarFleece, a synthetic fabric that was not only lighter and more affordable than wool but also quicker drying and less prone to absorbing moisture.

This breakthrough marked a turning point in the textile industry. The invention of PolarFleece led to a surge in the popularity of synthetic fabrics for outdoor apparel, as it provided a practical and comfortable alternative to heavier, less versatile materials. Polartec, the company that evolved from Malden Mills, continues to innovate in the fleece market, introducing new technologies and materials that push the boundaries of performance and sustainability.

A pivotal figure in this story is Aaron Feuerstein, the former CEO of Malden Mills. His leadership during a devastating fire at the factory in 1995 is legendary. Instead of prioritizing profits, Feuerstein chose to continue paying his employees and rebuild the factory in Lawrence, demonstrating a commitment to his workforce and community that earned him widespread admiration.

The introduction of PolarFleece also intertwined with the rise of Patagonia, founded by Yvon Chouinard, a pioneer in outdoor gear and environmental activism. Patagonia embraced PolarFleece early on, incorporating it into their iconic fleece jackets and vests, which quickly became staples for outdoor enthusiasts. This collaboration between Malden Mills and Patagonia helped propel polar fleece into the mainstream, solidifying its position as a versatile and beloved fabric for a wide range of applications.

Polar Fleece Fabric Properties

Polar fleece, a synthetic textile celebrated for its warmth and comfort, is primarily composed of polyester. This fundamental material, derived from petroleum, undergoes a unique manufacturing process where it is spun into yarn, knitted into fabric, and then brushed to create a soft, fluffy surface. The brushing action not only gives fleece its characteristic plush texture but also traps air within the fibers, providing insulation and warmth.

Various types of polar fleece exist, each with distinct characteristics. Microfleece, for instance, is made from finer polyester fibers, resulting in a lighter and more breathable fabric, ideal for base layers or warm-weather garments. Anti-pill fleece, on the other hand, is treated to resist pilling, ensuring a longer lifespan and maintaining a smooth appearance even after repeated wear and washes.

Key Characteristics

Polar fleece boasts a range of desirable properties that contribute to its popularity in various applications:

• Softness and Warmth: The brushed surface of fleece creates millions of tiny air pockets that trap body heat, making it exceptionally warm despite its lightweight nature.
• Lightweight and Breathable: The structure of fleece allows for air circulation, preventing overheating and moisture buildup. This makes it comfortable to wear during various activities, from leisurely walks to intense hikes.
• Moisture-Wicking and Quick Drying: Unlike wool, which tends to absorb moisture, polar fleece efficiently wicks away sweat and dries rapidly, making it ideal for outdoor activities where staying dry is crucial.
• Durability and Easy Care: Fleece is known for its resilience and ability to withstand repeated washing without losing its shape or warmth. It is also resistant to wrinkles, making it a low-maintenance choice for busy lifestyles.
• Affordability: Compared to natural fibers like wool or cashmere, polar fleece is a budget-friendly option, offering excellent value for its warmth and performance.

In contrast to other synthetic fabrics like nylon or polyester, which can feel slick or clammy against the skin, polar fleece is notably soft and gentle. This makes it a preferred choice for those with sensitive skin or those seeking maximum comfort in their clothing and blankets.

Versatile Uses of Polar Fleece Fabric

The unique combination of warmth, comfort, and practicality has made polar fleece a ubiquitous fabric in a wide array of applications.

Apparel

Polar fleece is a staple in outdoor and casual wear, providing insulation and comfort in chilly weather. It’s commonly used in jackets, sweaters, hats, gloves, and scarves, offering protection from the elements while remaining lightweight and breathable. Fleece jackets, in particular, have become a wardrobe essential for many, thanks to their versatility and ability to layer over other garments. Fleece is also a popular choice for base layers and mid-layers, as it effectively wicks away moisture and helps regulate body temperature during outdoor activities. Additionally, the softness and stretch of fleece make it well-suited for activewear and loungewear, ensuring comfort and freedom of movement.

Home Goods

The cozy and inviting nature of polar fleece extends to home goods as well. Fleece blankets and throws are cherished for their warmth and softness, providing comfort on cold nights. Pillow covers made from fleece add a luxurious touch to bedrooms and living rooms. The fabric’s durability and easy care also make it suitable for pet beds and accessories, ensuring warmth and comfort for furry companions.

Other Applications

The versatility of polar fleece doesn’t stop there. It’s often used as a lining for bags and footwear, adding an extra layer of insulation and comfort. Crafters and DIY enthusiasts appreciate fleece for its ease of use and wide range of colors and patterns, making it suitable for various projects, from scarves and hats to stuffed animals and home décor.

Benefits of Choosing Polar Fleece Fabric

Polar fleece fabric stands out as a preferred choice for various reasons, offering a combination of warmth, comfort, and practicality that’s hard to beat.

Warmth and Insulation

One of the most significant advantages of polar fleece is its exceptional warmth-to-weight ratio. The fabric’s unique structure, with its dense, brushed fibers, creates millions of tiny air pockets that trap body heat, effectively insulating the wearer from cold temperatures. This makes it an ideal choice for winter apparel, outdoor gear, and cozy blankets. Polar fleece is often compared to wool in terms of its insulating properties. While both fabrics provide warmth, fleece has the advantage of being lighter and quicker to dry, making it more suitable for active pursuits.

Comfort and Softness

The plush texture of polar fleece makes it incredibly soft and comfortable against the skin. Unlike some synthetic fabrics that can feel scratchy or irritating, fleece offers a gentle touch, making it a preferred choice for those with sensitive skin. This softness also contributes to its popularity in loungewear, blankets, and other items where comfort is paramount.

Durability and Easy Care

Polar fleece is known for its durability and resilience. It resists pilling, fading, and stretching, maintaining its appearance and performance even after repeated wear and washes. Furthermore, fleece is machine washable and dries quickly, making it a convenient and low-maintenance fabric choice for busy individuals and families.

Affordability

Compared to natural fibers like wool or cashmere, polar fleece is a more affordable option. Its synthetic nature and efficient manufacturing processes make it a cost-effective choice for producing a wide range of products, from clothing to home textiles. This affordability, combined with its other desirable qualities, makes polar fleece accessible to a broad range of consumers.

Environmental Impact and Sustainability

While polar fleece offers numerous benefits, it’s important to acknowledge the environmental impact of its production. Traditionally, fleece is made from virgin polyester, a petroleum-based product that relies on non-renewable resources. The manufacturing process involves energy-intensive steps, contributing to greenhouse gas emissions. Additionally, like other synthetic fabrics, fleece sheds microfibers during washing, which can enter waterways and potentially harm aquatic life.

However, the textile industry is actively addressing these concerns with a growing focus on sustainability. Recycled fleece, made from post-consumer plastic bottles, offers a significant step towards reducing the environmental footprint. This process diverts plastic waste from landfills and requires less energy than producing virgin polyester.

Polartec, a leading innovator in fleece technology, has been at the forefront of developing eco-friendly solutions. They have introduced recycled fleece fabrics and implemented manufacturing processes that minimize waste and pollution. Patagonia, renowned for its commitment to environmental responsibility, has also embraced recycled fleece and champions fair labor practices in its supply chain.

Organizations like the Textile Exchange and Sustainable Apparel Coalition are working to promote transparency and sustainable practices within the textile industry. Their efforts encourage brands to adopt recycled materials, reduce water and energy consumption, and minimize the use of harmful chemicals. As a consumer, choosing recycled fleece and supporting brands committed to sustainability can contribute to a more eco-conscious approach to textile production.

Choosing the Right Polar Fleece Fabric for Your Project

Selecting the ideal polar fleece fabric for your project involves considering a few key factors, ensuring that the material aligns with your specific needs and preferences.

Consider Weight (GSM)

Polar fleece is available in a range of weights, measured in grams per square meter (GSM). The weight determines the fabric’s thickness and warmth.

• Lightweight Fleece (100-200 GSM): Suited for liners, lightweight jackets, and warm-weather layers. Offers moderate warmth and breathability.
• Midweight Fleece (200-300 GSM): A versatile option for jackets, vests, blankets, and throws. Provides a good balance of warmth and comfort.
• Heavyweight Fleece (300+ GSM): Ideal for cold-weather gear and maximum insulation. Offers exceptional warmth but can be less breathable.

Fabric Types

• Anti-pill Fleece: Treated to resist pilling, ensuring a smooth and durable surface even after repeated use. A practical choice for garments and items subject to friction.
• Microfleece: Made from finer fibers, resulting in a softer, more supple fabric with enhanced breathability. Often used for base layers and lightweight garments.

Colors and Patterns

Polar fleece is available in a vast spectrum of colors and patterns, allowing for endless creative possibilities. At Canvas Etc, we pride ourselves on offering a diverse selection to suit any project, from classic solids to vibrant prints and playful patterns.

Caring for Your Polar Fleece Fabric

Maintaining the quality and longevity of your polar fleece garments and projects is simple, thanks to its easy-care nature. By following a few basic guidelines, you can ensure that your fleece remains soft, warm, and vibrant for years to come.

Washing Instructions

• Machine Washing: Most polar fleece items can be safely machine washed. Use a gentle or delicate cycle with cold water to prevent shrinkage or damage.
• Detergent: Opt for a mild detergent formulated for delicate fabrics. Avoid using bleach or fabric softener, as these can degrade the fibers and reduce the fabric’s moisture-wicking capabilities.
• Washing Frequency: Wash fleece items only when necessary to minimize wear and tear. If they are not visibly soiled, airing them out often suffices.

Drying

• Air Drying: The best way to dry polar fleece is by air drying it flat or hanging it to dry. This helps preserve the fabric’s shape and prevents shrinkage.
• Tumble Drying: If you must use a dryer, choose the lowest heat setting or a delicate cycle. Remove the fleece promptly to prevent wrinkles.

Tips to Prevent Pilling

Pilling, the formation of small balls of fiber on the fabric’s surface, can occur with frequent use and washing. However, you can minimize pilling by following these tips:

• Wash Inside Out: Turning fleece garments inside out before washing helps reduce friction and minimize pilling.
• Avoid Velcro and Rough Fabrics: Fasten any velcro closures and avoid washing fleece with rough fabrics like denim, as these can contribute to pilling.
• Use a Mesh Laundry Bag: Washing fleece items in a mesh laundry bag can further protect them from friction and prevent pilling.

Canvas Etc’s Polar Fleece Collection

At Canvas Etc, we understand the diverse needs of our customers. That’s why we offer a wide range of polar fleece fabrics to suit various projects and preferences.

Our collection boasts a variety of weights, from lightweight options perfect for liners and warm-weather layers to heavyweight fleece that provides maximum insulation in colder climates. Whether you’re crafting a cozy blanket, sewing a warm jacket, or creating unique home decor, we have the right weight of fleece to meet your needs.

We also offer different types of polar fleece, including anti-pill fleece known for its durability and resistance to pilling, and microfleece, a softer and more breathable option ideal for base layers and lightweight garments. Our anti-pill fleece is perfect for items that experience frequent friction, such as jackets or backpacks, while our microfleece is a comfortable choice for next-to-skin wear.

In addition to functionality, we understand the importance of aesthetics. Our polar fleece collection features a vibrant array of colors and patterns, allowing you to express your creativity and personalize your projects. Choose from classic solids, bold prints, or playful patterns to match your unique style and vision.

At Canvas Etc, we are committed to quality and responsible sourcing. We prioritize fabrics that meet our high standards for performance and durability, ensuring that your creations stand the test of time. We also offer a selection of recycled polar fleece options, providing you with sustainable choices that align with your values.

We invite you to explore our extensive polar fleece collection and discover the perfect fabric for your next project. Our knowledgeable staff is available to assist you in selecting the right weight, type, and color to bring your creative vision to life.

Perfect fabric to be used as a winter jacket, quilt, throw, and many other cold weather uses. Soft and easy to work with, this anti pill fleece fabric will retain its shape for many years. Flat fleece on one side, polar fleece on the other. Sold by the yard at 60″ wide. Wholesale fabric pricing is always offered and available.

Fleece is a fuzzy and soft fabric used for sweaters, mittens, sweat shirts, jackets, blankets, hats and in any other applications where a warm, wool-like material is needed. It is much softer than wool, however, though it is lighter in weight and even warmer. Similar to corduroy or velvet (which are also two-sided pile material), Fleece fabric is a two-sided pile material, which means that both the front and back surface of the fabric sprouts a layer of cut fibers.

Polyester fleece is an extremely durable fabric that really holds in warmth exceptionally well. It is a favorite material in the cold winter months for this reason. It also resists moisture and dries quickly. Polyester fleece does not pill-bunch up into little balls after extended use, unlike many other synthetic wool textiles. This material is often seen worn by outdoor enthusiasts, hikers and backpackers both in their apparel as well as their outdoor gear.

Anti pill fleece fabric Specs:

• Weight: 9 oz/ sq yd (fabric weight)
• Width (inches): 60
• Content: 100% Polyester anti pill fleece
• Coating:None
• Finish: Dyed
• Yarn: N/A
• Weave: N/A
• Fabric Care: Machine Wash Warm, Tumble Dry, No Chlorine, Dries quickly

For more information on how to use our fabrics, visit our sewing tutorials page.